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| Ceramic Structured Packing |
 Ceramic surface can generate extremely thin liquid film. Turbulent liquid flow and tortuous vapor flow passages promote mixing of liquid and vapor with low pressure drop. These are reasons that our ceramic structured packings have the same mass transfer efficiency as metal packings. Meanwhile, they are much more resistant to corrosion and high temperature than metal packings. The surface structure of ceramic packing could promote its wetting and keep liquid hold-up to a minimum. So chance for the system to be overheated, polymerized and coked could be minimized. |
| |
| Excellent Features |
1) High liquid & vapor loading. Column I.D. could be designed smaller for new equipment and capacity could be
1) increased remarkably for existing column revamp.
2) High mass transfer efficiency. Much higher specific surface area than random packings.
3) Low pressure drop, and considerable energy savings.
4) Wide turndown ratio. Easy to scale up.
5) Suitable for all sizes of columns.
6) High resistance to acids and alkalis, especially to H2S, naphthenic acids and chlorides. |
| |
| Physical Characters |
| |
|
Density g/cm3
|
Moisture Absorbency %
|
Heat-Resistant
|
Pressure Resistant MPa
|
|
2.5
|
<0.5
|
800
|
>130
|
|
| |
| Geometrical Character of Packings |
| |
|
Type
|
Void %
|
Thickness mm
|
Density
Kg/m3
|
Crimp Height mm
|
Crimp Distance mm
|
Gear-Shape Angle
|
F-Factor m/s (Kg/m3 )1/2
|
|
450Y
|
76
|
1.2 0.2
|
552
|
6
|
11
|
80
|
1.5-2
|
|
350Y
|
80
|
1.2 0.2
|
490
|
9
|
15
|
80
|
2
|
|
250Y
|
82
|
1.40.2
|
450
|
13
|
22
|
80
|
2.5
|
|
125Y
|
85
|
2.50.5
|
370
|
23
|
42
|
80
|
3
|
|
100Y
|
87.5
|
2.50.5
|
300
|
30
|
50
|
80
|
3.5
|
|
| |
| Applications |
1)Distillations and Absorption of strong corrosive mixtures;
2)Distillation of halogenated organic components;
3)Used as heat-exchanger, catalyst support. |
Specifications:
|
Model.
|
Specific surface
m2/m3
|
Bulk density
kg/ m3
|
Void ratio
%
|
angle
|
Pressure drop mmHg/m
|
Theo. plate
m-1
|
Hydraulic diameter mm
|
Liquid load m3/m2h
|
Max. Factorm/s (Kg/m3)-1
|
|
125Y
|
125
|
320
|
90
|
45
|
1.8
|
1.8
|
28
|
0.2-100 |
3.0
|
|
160Y
|
160
|
370
|
85
|
45
|
2
|
2
|
15
|
0.2-100
|
2.8
|
|
250Y
|
250
|
420
|
80
|
45
|
2
|
2.5
|
12
|
0.2-100
|
2.6
|
|
350Y
|
350
|
470
|
78
|
45
|
2.5
|
2.8
|
10
|
0.2-100
|
2.5
|
|
400Y
|
400
|
500
|
75
|
45
|
3
|
3
|
8
|
0.2-100 |
2.0
|
|
450Y
|
450
|
520
|
72
|
45
|
4
|
4
|
7
|
0.2-100
|
1.8
|
|
550Y
|
550
|
620
|
74
|
45
|
5.5
|
5-6
|
6
|
0.18-100
|
1.4
|
|
700Y
|
700
|
650
|
72
|
45
|
6
|
7
|
5
|
0.15-100
|
1.3
|
|
Obliquity/Dip Angle: 30℃ (degree)
|
|
100X
|
100
|
280
|
92
|
30
|
1.5
|
1
|
30
|
0.2-100 |
3.5
|
|
125X
|
125
|
300
|
90
|
30
|
1.8
|
1.5
|
28
|
0.2-100
|
3.2
|
|
160X
|
160
|
350
|
85
|
30
|
2
|
1.8
|
15
|
0.2-100
|
3.0
|
|
250X
|
250
|
380
|
80
|
30
|
2.5
|
2.3
|
12
|
0.2-100
|
2.8
|
|
350X
|
350
|
450
|
78
|
30
|
3
|
2.5
|
10
|
0.2-100 |
2.6
|
|
400X
|
400
|
480
|
75
|
30
|
4
|
2.8
|
8
|
0.2-100
|
2.2
|
|
450X
|
450
|
500
|
72
|
30
|
4.5
|
3-4
|
7
|
0.2-100
|
2.0
|
|
470X
|
470
|
440
|
75
|
30
|
5
|
5
|
7
|
0.2-100
|
1.8
|
|
550X
|
550
|
620
|
74
|
30
|
5.5
|
5-6
|
6
|
0.18-100
|
1.4
|
|
700X
|
700
|
650
|
72
|
30
|
6
|
7
|
5
|
0.15-100
|
1.3
|
Composition
|
Item
|
Value
|
Item
|
Value
|
|
SiO2
|
≥72%
|
Al2O3:
|
≥23%
|
|
Fe2O3
|
≤0.5%
|
MgO
|
≤1.0%
|
|
CaO
|
≤1.0%
|
Other
|
2%
|
Physical Property
|
Item
|
Unit
|
Value
|
| Specific gravity |
g/cm3
|
2.5
|
| Water absorption |
wt%
|
≤0.5
|
| Acid resistance |
wt%
|
≥99.5
|
| Loss in burn |
wt%
|
≤5.0
|
| Max. operating Temp. |
℃
|
800
|
| Crush strength |
MPa
|
≥130
|
| Moh’s Hardness |
Scale
|
≥7
|
Tolerance
|
Tower Diameter Фmm
|
200
|
200-400
|
400-800
|
800-1200
|
1200-2000
|
2000-4000
|
4000-6000
|
>6000 |
|
X (mm)
|
-10
|
-12
|
-15
|
-18
|
-20
|
-25
|
-28
|
-32
|
|
Y (mm)
|
-5
|
-6
|
-8
|
-10
|
-12
|
-15
|
-18
|
-20
|
Typical application of Ceramic Corrugated Structure Packing:
100X
Specially suitable for refinery of oil with high content of sulfur, AceChemPack ceramic structured packings are of excellent acid resistant performance. It is a good choice desulfurization apparatus.
250X,Y
Widely used in the separations for mineral reactant solutions, rectify distillation of organic acid solutions as well absorption/recovery of sulfur acid solution.
350X,Y
Widely used in the acid dehydrators to reduce reflux, increase acetic acid and lower column operation temperature. Excellent separation performance for high vacuum distillation , such as glass industry which needs high temperature resistant and corrosive resistant packing.
450X,Y
Widely used in absorption, desorption, Separation of corrosive system of fine vacuum distillation requiring the theoretical plate 4-5, economic loading range: F factor 1.5-2.
700 X
Specially designed for the high mass-transfer efficiency fine rectify distillation of corrosive system which produce high quality and high purity products.
Note: every 3 to 4 meters high of this structured packing, a support grid should be installed.
We also have: Ceramic Corrugated Structure Packing with hole
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